News

Faster Construction with Screw Piles – A Cost-Effective Solution in Oran Park

13 Nov 2017

Laying out helixes for the garage Ideal screw piers

The rapid development of Oran Park has transformed the area into a thriving residential precinct. However, with tighter estate layouts and limited on-site space, foundation work presents unique challenges for builders. One major issue is the cost and logistics of soil removal when using traditional concrete piers.

At Ideal Foundations, we specialize in faster construction with screw piles, offering builders cost-efficient and time-saving foundation solutions.

1. Optimising Foundations for a 22-Unit Project

Recently, our team assisted a large builder/developer in redesigning the foundation plan for a 22-unit project in Oran Park. The original design called for 500 concrete piers, which would have required extensive soil removal—an expensive and time-consuming process.

By switching to Ideal screw piles, the builder was able to:

  • Reduce soil removal costs significantly.
  • Eliminate excavation delays and site disruptions.
  • Speed up the construction schedule, allowing for earlier slab pouring.

–>> See more What impacts the Cost of Screw Piles Installation

2. Faster Installation, Minimal Disruption

One of the biggest advantages of screw piles is their quick and efficient installation. The Ideal Foundations team successfully installed all 500 screw piles in just five days, keeping the project well ahead of schedule. With no need for excessive excavation, work continued smoothly without interrupting other trades on-site.

3. Why Choose Screw Piles for Faster Construction?

When it comes to efficient foundation solutions, screw piles offer a range of benefits that significantly improve construction speed and reduce overall costs.

  • Rapid installation – Unlike concrete piers, screw piles require no curing time, allowing construction to proceed immediately. This speeds up project timelines and keeps builders on schedule.
  • Less soil removal – Screw piles minimise excavation, reducing soil removal costs, tipping fees, and truck movements. This makes site logistics easier and more cost-effective.
  • Minimal site disruption – Installed with compact equipment, screw piles are ideal for restricted sites, urban developments, and areas with existing structures. They also produce less noise and vibration, making them suitable for sensitive locations.
  • Stronger and more reliable foundations – Designed for long-term stability, screw piles perform well in soft soils, clay-heavy sites, and acid sulphate conditions. Their modular design allows for deeper installation if required, ensuring durability.

4. Get Faster Construction with Screw Piles

At Ideal Foundations, we help builders and developers achieve faster, more efficient foundation solutions. If you’re working on a residential, light construction, or multi-unit project, our screw piling services can save you time and money.

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Supporting Australian Children’s Charities – G.J. Gardner Variety Freedom House

20 Oct 2017

G.J. Gardner Variety Freedom House

At Ideal Geotech, we take pride in supporting Australian children’s charities through meaningful projects that make a difference. One such initiative was the Variety – The children’s charity where our team contributed to the early foundation work of a home built for charity.

1. G.J. Gardner Homes Raises $375,000 for Variety – The Children’s Charity

The G.J. Gardner Homes Penrith team built a stunning four-bedroom home in Redbank Estate, North Richmond (NSW). The project, completed in just six months, culminated in a successful charity auction, raising an incredible $375,000 for Variety – The Children’s Charity. This donation will go towards helping disadvantaged and special needs children across Australia.

2. Our Role in the Project – Geotechnical Support for a Worthy Cause

While our role was small, we were honoured to contribute to this incredible cause. Ideal Geotech’s soil technicians and geotechnical engineers played a crucial part in the early stages by conducting:

By providing expert geotechnical support, we helped set the groundwork for a solid and secure structure, ensuring long-term stability.

3. Giving Back to the Community

As a company committed to supporting Australian children’s charities, we believe in using our expertise to contribute to initiatives that positively impact lives. The success of the Variety Freedom House project is a testament to what can be achieved when communities, businesses, and charities come together for a greater cause.

We are proud to have played a part in this project and look forward to supporting more charity-driven initiatives in the future.

Variety Facebook page

G.J. Gardner Homes – Sydney West Facebook page

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Site Classifications in Central Coast – Fast & Reliable Geotechnical Testing

02 Jun 2017

At Ideal Geotech, we understand the importance of fast and accurate site classifications for new developments. Recently, a client in the Central Coast of NSW needed 21 site classifications in Central Coast completed on a tight schedule. To meet their needs, we deployed four expert soil technicians, who successfully conducted all the required tests within a single day.

1. Efficient Site Classifications for Subdivisions

Speed and efficiency are critical in land development. Our ability to mobilise multiple teams ensures that projects like this subdivision can move forward without delays. By providing reliable site classifications in Central Coast, we help developers plan with greater confidence and accuracy.

2. Behind the Scenes of Our Geotechnical Testing

During this project, we also captured footage of our geotechnical technicians at work. This video showcases the precision and expertise involved in soil testing and site classification. Once finalised, it will be available on our website, giving clients insight into the testing process and the technology we use.

3. Need Fast & Accurate Site Classifications in Central Coast?

If you require efficient site classifications, soil testing, or geotechnical assessments, Ideal Geotech is ready to assist. Our team delivers rapid, high-quality geotechnical services to support subdivision developments, residential projects, and commercial construction.

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Steel Screw Piles for Modular Buildings – Supporting Transportable Structures

16 Jan 2017

Screw piers with adjustable caps ready to support transportable buildings

At Ideal Foundations, we specialise in steel screw piels for modular buildings, ensuring strong and reliable foundation support for transportable structures. We are currently halfway through installing 1,200 above-ground screw piers for a large-scale modular admin building project in Wellington, NSW.

1. Providing Stability for Transportable Admin Buildings

This project plays a key role in the construction of new administrative buildings supporting the development of a new correctional facility. The screw piles are designed to accommodate reactive soil conditions, ensuring long-term stability. On average, each pier is installed to a depth of 3.75 metres, effectively managing soil movement risks.

The installation process, spanning from December 2016 to February 2017, demonstrates the efficiency and reliability of screw piling for modular construction.

2. Why Use Steel Screw Piles for Modular Buildings?

Modular and transportable buildings require strong, stable, and efficient foundation solutions that can support various soil conditions while allowing for quick and flexible installation. Steel screw piles are the preferred choice for these structures due to their durability, adaptability, and ease of installation.

  • Fast and efficient installation – No waiting for concrete to cure.
  • Ideal for reactive soils – Screw piles prevent shifting and settlement.
  • Adjustable caps for flexibility – Allows easy alignment for transportable buildings.
  • Minimal site disruption – No extensive excavation required.

3. Collaboration with Industry Leaders

We are grateful for the opportunity to support Modular Building Systems (MBS) in delivering a stable and secure foundation for their transportable structures. A project of this scale makes our steel screw piers protruding from the ground resemble an army of steel soldiers—at least, that’s how we see it!

Additionally, working with Hansen & Yuncken on a well-planned construction site has been a pleasure, ensuring smooth execution of the project.

4. Need Reliable Foundations for Modular Buildings?

If you’re looking for cost-effective, durable, and fast foundation solutions, our steel screw piers for modular buildings provide the perfect support for transportable structures, modular homes, and commercial projects.

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Ideal take screw pier systems to a higher level

12 Dec 2016

Ideal Foundations new plant for higher capacity screw piersNew plant just arrived from the US!

Growing more into the light commercial foundations we wanted to have the same systemised approach as our residential pier. Our engineers have begun an R&D project on a new connection system for our higher capacity screw piers. Part of the new system led us to the good old USA to get the machinery needed. The new swagging system will allow for quicker and easier installation of screw piers similar to our residential piers.

Wellington, we have arrived!

28 Nov 2016

Ideal Foundations install 1200 screw piers for Modular Building Systems (MBS)

The Ideal Foundations team has just arrived at Wellington NSW. They are about to start installing 1200 screw piers for Modular Building Systems (MBS).

IdealCorp Expands into South Australia with Anchorpile Acquisition

15 Sep 2016

Ideal Foundations grows with new Anchorpile purchase

IdealCorp has officially expanded into South Australia with the acquisition of Anchorpile, a well-established foundation business in Adelaide. This strategic move strengthens IdealCorp’s presence in the region, bringing advanced screw piling solutions to builders and engineers facing reactive soil conditions.

1. Enhancing Foundation Solutions for South Australian Builders

For over 15 years, Anchorpile has built a strong reputation under the leadership of Bernie Holding, delivering reliable foundation systems across Adelaide and surrounding areas. Now, with IdealCorp’s expertise and systemised approach, the company will enhance efficiency, innovation, and service delivery.

Since South Australia is known for its challenging soil conditions, builders require specialised foundation solutions to ensure long-term stability. By combining Bernie’s local knowledge with IdealCorp’s engineered systems, the industry will gain several key benefits:

  • Stronger, more reliable screw piling solutions for reactive soils.
  • Faster, more efficient installation methods to save time and costs.
  • A dedicated team focused on supporting local builders and engineers.

2. What’s Next for IdealCorp in South Australia?

With the acquisition of Anchorpile, IdealCorp plans to expand its screw piling services across South Australia, focusing on innovation, efficiency, and industry collaboration. Over the next six months, the company will prioritise:

📌 Building a strong local team to support the growing demand.
📌 Educating engineers and builders on the benefits of screw piling.
📌 Enhancing foundation services to meet the needs of residential and commercial projects.

3. A New Era for Anchorpile & IdealCorp

This acquisition marks a significant milestone in IdealCorp’s expansion, reinforcing its commitment to delivering cutting-edge foundation solutions across Australia. With a focus on efficiency, quality, and innovation, builders and engineers can expect stronger, more reliable foundation services in South Australia.

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We’re back – Aguip 2016

16 Aug 2016

Ideal Foundations stand at Agquip Gunnedah, the largest Agricultural show in Australia

We were back at Aguip smelling the fresh country air of Gunnedah. It’s funny how quickly a year goes by and it’s our 5th year supporting the largest Agricultural show in Australia. We showcased our Geotechnical rigs and live screw pier installations across the three day event.

Getting down with a new helix!

10 Aug 2015

New Ideal Foundations screw pier helix

Today we’re launching our new cast helix to further enhance our off the shelf residential screw pier. Our R&D team and engineers have spent the last 12 months researching and testing the helix. The new helix has increased the capacity of the residential screw piers by more than 20% with a designed capacity of 85kN.

Screw Piers for Fairwater Development – Supporting 1,100 Residential Homes

12 Dec 2014

Ideal foundations screw piers being installed on Fairwater Development for Fraser Property

The Fairwater development in Blacktown, NSW, is one of the largest residential projects in the region, with approximately 1,100 homes planned. This ambitious project was originally led by Australand Property Group and is now under Frasers Property Australia. As the development progresses rapidly, Ideal Foundations is proud to play a vital role by providing screw piling solutions to establish strong and stable foundations for this large-scale housing project.

1. Delivering Fixed-Price Foundation Solutions

Our involvement in Fairwater began in May 2014, when we collaborated with Australand on the foundation work for the amenities building. Given the scale and soil conditions of the site, Ideal Foundations worked closely with engineers to develop a fixed-price screw piling solution, ensuring:
Cost certainty, preventing unexpected price increases.
Streamlined foundation installation, keeping the project on schedule.
Efficient piling solutions, adapted to the site’s unique soil challenges.

As the project transitioned under the Frasers Property Australia brand, our team continued to play a crucial role. Today, Ideal Foundations is in full swing installing screw piles, providing fast, efficient, and reliable foundation solutions to support this growing residential community.

2. Why Screw Piers Are Ideal for Fairwater Development

This project required foundations that could handle the region’s diverse soil conditions while offering efficiency and long-term stability. Screw piles were the ideal solution due to several advantages:

2.1. Faster Installation – Reducing Construction Time

Traditional concrete foundations require excavation, formwork, and curing, which can cause delays. Screw piers, on the other hand, are installed rapidly and provide immediate load-bearing capacity, allowing builders to proceed without waiting. This efficiency is crucial for a large-scale development like Fairwater, where timely project completion is a priority.

2.2. Minimal Soil Removal – Reducing Costs & Environmental Impact

Excavation for traditional footings generates large volumes of spoil, requiring costly removal and disposal. Screw piles eliminate the need for excessive excavation, significantly reducing:

  • Soil removal costs and tipping fees.
  • Environmental impact, as less soil is displaced.
  • Heavy machinery usage, allowing work to progress smoothly.

2.3. Stronger Foundations – Engineered for Reactive Soils

The Fairwater development is built on varied and reactive soil conditions, which can lead to foundation movement, cracking, and instability if not managed properly. Screw piers provide:

  • Deep anchoring into stable soil layers, preventing movement.
  • Better adaptability to soil conditions, reducing structural risk.
  • Long-term stability, ensuring durable homes for residents.

2.4. Cost-Effective – Ensuring Budget Certainty

For a project of this scale, financial predictability is essential. By choosing screw piling, Frasers Property Australia benefits from:

  • A fixed-price foundation solution, keeping costs under control.
  • Faster installation, reducing overall project expenses.
  • Lower maintenance needs, minimising future foundation repairs.

3. Progressing Towards a Thriving Community

As construction at Fairwater continues, Ideal Foundations remains committed to supporting Frasers Property Australia in delivering high-quality housing for the growing Blacktown community. Our screw piling solutions ensure that each of the 1,100 homes will stand on strong, stable, and long-lasting foundations.

To find out more visit http://www.frasersproperty.com.au/NSW/Fairwater.

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